Fig 1 Schematic representations showing the fabrication procedures of the biomimetically modified electrospun PVDF porous fibrous membranes.
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Polymeric membranes with the integration of various functional performances toward wastewater treatment are urgently required. However, most of the polymeric membranes only exhibit a single function of highly efficiently removing one kind of pollutants. In this work, a biomimetic modification method was introduced to tailor the chemical and topological structure of the porous poly(vinylidene fluoride) (PVDF) fibers prepared by electrospinning. The polydopamine (PDA) nanoparticles were homogeneously introduced onto the surface of PVDF porous fibers via precisely tailoring the concentration of dopamine, which endowed the fibers with more polar groups and bigger roughness but did not destroy the crystalline structures. The fibrous membranes exhibited switchable superhydrophilicity and superlipophilicity characteristics, excellent adsorption abilities toward organic dyes, heavy metal ions and oils. The highest adsorption capacities achieved 917.4 mg/g toward methylene blue (MB), 42.6 mg/g toward Cr(VI) and 74.6 g/g toward silicone oil, respectively. Specifically, the membrane could rapidly remove the trace MB when water flowed through the membrane. The membrane also exhibited excellent sterilization performances, and the bacterial eliminating rate achieved 99.9% for the E. coli and S. aureus. The excellent light-to-heat conversion ability endowed the membrane with the self-heating ability, furtherly intensifying the wastewater treatment efficiency. This work confirms that the PDA nanoparticles-decorated PVDF porous fibers might be the new generation adsorbents used in wastewater treatment.
Poly(vinylidene fluoride) porous fibers;
Biomimetic modification;
Adsorption;
Oil/water treatment;
Antimicrobial performance
With the rapid expansion of economy, environmental pollution has become a serious problem that must be resolved, because it greatly affects the sustainability of modern society. Water has been thought as the source of life. However, water pollution has become one of the most serious environmental problems. Many toxic and harmful species, such as organic dyes, heavy metal ions, crude oils and organic solvents, have been disorderly discharged into environment. Some of them may permanently exist in the environment while others may enter the ecological chain and finally affect human health. Undoubtedly, removing toxic and harmful species from industrial wastewater or sanitary sewage before they are being discharged into environment is the most efficient method to reduce the risk of water pollution, and in this condition, developing the materials that can remove toxic and harmful species becomes very important.[
So far, a variety of materials have been exploited and used in wastewater treatment, including various inorganic materials and organic materials, and most of them have the general characteristics,[
Membrane separation technologies have been thought one of the highly efficient ways to eliminate the pollutants from water because the microstructure of the membranes could be well manipulated through different methods.[
As a typical non-polar polymer, PVDF-based membranes usually present the hydrophobicity and therefore, they are very appropriate to be used in the treatment of oily waste-water, including removing residual oils from wastewater or rejecting water during the oil/water separation. Recently, many researches have been done to enhance the membrane surface hydrophilicity toward further enlarging the applications of PVDF-based membranes, such as blend-electrospinning with other polar polymers,[
However, it is still stressed that during the actual application process, possibly there are different kinds of pollutants in the wastewater. Although the presently developed PVDF-based membranes that prepared through electrospinning technology already exhibit high adsorption ability and/or high removal efficiency toward a certain pollutant, it is still challenging to simultaneously remove different kinds of pollutants. In other words, it is very difficult to achieve the multiple functions for the electrospun PVDF fibrous membranes, which is different from the common PVDF-based membranes prepared through the classical thermal-induced phase separation strategy that can acquire the multifunctional performances easily.[
In this work, a biomimetic modification method based on polydopamine (PDA) nanoparticles deposition is developed to modify the electrospun PVDF fibers. PDA has already been widely used in fabricating the functional PVDF fibers, however, most of the researches are focused on using PDA as the intermediate layer to assist the secondary modification of PVDF fibers by further depositing other polymers[
PVDF with tradename of Kynar 720 was purchased from Arkema (France), and it has a density of 1.78 g/cm3 and a molecular weight ( ¯Mw
The preparation of the membrane sample includes two steps as shown in
Fig 1 Schematic representations showing the fabrication procedures of the biomimetically modified electrospun PVDF porous fibrous membranes.
The second step is relevant to the decoration of PDA nanoparticles on the PVDF porous fibers via the oxidation polymerization of DA in the Tris-HCl solution. First, the prepared PVDF porous fibrous membrane was immersed into the Tris buffer solution. Subsequently, a certain amount of DA was added into the system, and the baker was placed in a thermostatic shaker (Jiang Su, China), which was set at 25 °C and a rotate speed of 200 r/min, and the oxidation polymerization time of DA was kept at 24 h. After that, the membrane was washed repeatedly with deionized water to completely remove unreacted DA monomer. The membrane was placed in a freeze-drying machine FD-1A-50 (Boyikang, China) and dried at −60 °C and a pressure of 20 Pa. Here, the concentrations of DA in the Tris-HCl buffer solution were varied at 0.2, 0.5, 1.0 and 1.5 mg/L. For convenience, the prepared membrane samples were abbreviated as PVDF/PDA-x, where x presented the concentration (mg/L) of DA.
A scanning electron microscope (SEM, JSM 7800F, JEOL, Japan) was used to characterize the morphologies of the fibers. Prior to observation, all surfaces of membrane samples were sputtered with a gold layer with the thickness of around 10 nm. The surface chemical feature as well as the presence of functional groups of the fibers was detected using a Fourier transform infrared spectroscope (FTIR, Nicolet iS20, Thermo Fisher Scientific, USA). The measurement was carried out with an attenuated total reflection (ATR) mode with the wavenumber range of 4000−400 cm−1 and the resolution was set at 4 cm−1. The crystalline structure of the fibers was characterized using an X-ray diffractometer (XRD, Empyrean, PANalytical B.V., the Netherlands). The diffractometer was equipped with Cu Kα radiation source and the tube current and generator voltage were set as 40 mA and 45 kV, respectively. A thermogravimetric analysis (TGA) TG 209 F1 (NETZSCH, Germany) was used to evaluate the thermal stability of the membrane samples. In the nitrogen atmosphere, about 8 mg membrane sample was heated from 30 °C to 800 °C at 10 °C/min.
The lipophilicity and hydrophilicity of the membrane surfaces were roughly tested by a contact angle meter (DSA25E, KRÜSS, Germany). Diiodomethane (CH2I2) and distilled water (H2O) were used as the candidate liquids. During the measurements, the diameters of H2O and CH2I2 were about 1.18 and 0.93 mm, respectively. The membrane porosity was measured using the common solvent impregnation method and the formula for calculating the porosity (AK) can be seen in the electronic supplementary information (ESI). The mechanical properties of the membrane samples were measured using a universal tensile machine (UTM4104X, Suns, China) at a cross-head speed of 1 mm/min at room temperature (23 °C).
PDA has been confirmed as a highly efficient adsorbent in removing organic dyes and heavy metal ions.[
qt=(C0−Ct)×Vm 1
Once the adsorption achieved the equilibrium state, the MB concentration was also named as the equilibrium concentration (Ce, mg/L), and then the final adsorption capacity was defined as the equilibrium adsorption capacity (qe, mg/g), which was measured through the Eq. (2):
qe=(C0−Ce)×Vm 2
In addition, the adsorption selectivity of the membrane sample was also investigated. Three dyes, including Congo red (CR), methyl orange (MO) and rhodamine (RhB), were used to be mixed with the MB solution. The concentrations of MB and other dyes in the mixed solution were 20 mg/L. The mixed solution was poured into a glass funnel and the porous membrane (single layer membrane and the average thickness was about 63 μm) was used as the filter paper. Once the solution flowed through the membrane, MB was adsorbed or rejected by the membrane. Here, the measurement was carried out at 25 °C and the volume of the filtrate was 25 mL. The residual amount of MB in the filter liquor was also monitored using the UV-Vis spectroscope, and the solution colors before and after adsorption were taken photos.
The Cr(VI) adsorption of the sample was tested in light of the following steps. Here, potassium dichromate (K2Cr2O7, purity of 99%) was used as the source of Cr(VI), while the pH of the Cr(VI) was tailored by adding nitric acid (HNO3, analytical reagent grade, 65%−68%). The variation of the Cr(VI) concentration in the solution was monitored using an atomic adsorption spectrometer (AAS, PinAAcle 900T, USA). The above Eq. (1) was also used to calculate the adsorption capacity of the Cr(VI). Furthermore, the effects of the initial Cr(VI) concentrations varied from 50 mg/L to 200 mg/L on the adsorption behaviors of the membrane sample were also investigated.
To detect the oil/water separation ability of the fibrous membrane, the representative PVDF/PDA-0.5 fibrous membrane was used as the reference object. Two emulsified solutions were prepared, including the emulsified oil/water (E-O/W) system that contained 1 mL of n-hexane, 99 mL of MB solution with a concentration of 10 mg/L, and 0.03 g of Tween 80, and the emulsified water/oil (E-W/O) system that contained 1 mL of MB solution with a concentration of 10 mg/L, 99 mL of n-hexane, and 0.03 g of Span 80. The gravity-driven oil/water separation measurements were conducted on the glass funnel. The emulsions were strongly stirred at 500 r/min for 8 h to achieve the stable emulsions that could be placed for long time without apparent phase separation. The time that used for separating the emulsions were recorded. The oil and water droplets in the emulsions before and after being separated were also investigated using an optical microscope DM2700P (Leica, Germany).
The sterilization experiments were carried out through the following steps. The first step is relating to the preparation of the bacterial suspension. First, sodium chloride (NaCl) buffer solution was prepared in a conical flask, and then the glass beads with a diameter of about 2−3 mm were added. Subsequently, a certain number of bacteria (E. coli and S. aureus) were added, and the concentration of the bacterial suspension was tailored to 2.5×105−3×105 CFU/mL. The electrospun PVDF and the PVDF/PDA-0.5 porous fibrous membranes were firstly sterilized at high temperature (121 °C). After that, the membranes were placed in the conical flask that contained 25 mL of saline solution and nutrient broth, and then 0.1 mL of bacterial suspension was added and then further treated in the thermostatic shaker for 18 h. Subsequently, 0.5 mL of solution was taken out and diluted according to the ten-fold dilution method. Then, 0.1 mL of solution was further taken out and placed in a petri dish, and 15 mL of nutrient agar medium was added. After solidification at room temperature, the petri dish was placed into an oven set at 37 °C for 24 h. The bacterial eliminating rate (R) can be calculated according to the following equation:
R=B−CB×100% 3
where B and C represent the average numbers of colony (CFU/mL) of the control blank sample and PVDF-based fibrous membrane sample, respectively.
The photothermal conversion ability of the fibrous membrane was also tested. An infrared light lamp (Philips) with a power of 150 W was used as the light source. The surface temperature of the membrane sample under the light irradiation was recorded by an infrared thermal imaging camera (FLIR T620, USA). The measurements were carried out through two ways. One is measuring the temperature evolution of the membrane sample in the air condition and the other is measuring the temperature evolution of the membrane sample in the distilled water that was placed in a watch glass.
Surface topological structure of the fibers plays great role in determining the wettability of the fibrous membranes.[
Fig 2 SEM images of the PVDF and PVDF/PDA fibrous membranes obtained at different DA concentrations. (a, f) PVDF, (b, g) PVDF/PDA-0.2, (c, h) PVDF/PDA-0.5, (d, i) PVDF/PDA-1.0, and (e, j) PVDF/PDA-1.5. Here, images (a−e) are characterized at higher magnifications while the images shown in (f−j) are obtained at relatively low magnifications.
The porosity of the fibrous membrane was calculated through the classical impregnation method. As shown in
Fig 3 (a) Comparison of the porosity of the pristine PVDF and PVDF/PDA fibrous membranes; (b) SEM image of the PVDF/PDA-0.5 membrane after being immersed into the distilled water and ultrasonically treated at 120 W for 30 min.
The stability of the PDA nanoparticles on the PVDF porous fibers was also evaluated through ultrasonically treating the membrane in the distilled water. As shown in
The surface chemical characteristics of the fibrous membranes were characterized using FTIR. As shown in
Fig 4 FTIR spectra of the electrospun PVDF and PVDF/PDA fibrous membranes in different wavenumber ranges as indicated.
The crystalline structure of the fibrous membranes was also characterized utilizing XRD, and the typical XRD profiles of membrane samples are illustrated in Fig. S1(a) (in ESI). Similar to the other investigations reported in literature, the electrospun PVDF fibers chiefly exhibit the β-form crystalline structure, which has the characteristic diffraction peak at 2θ=20.6°, attributing to the diffractions of the (110)/(200) crystal planes.[
Furthermore, Fig. S1(b) (in ESI) shows the TGA curves of all the samples to characterize the thermal stability. For comparison, the TGA curve of DA monomer is also illustrated. With regard to the PVDF sample, the temperature that weight loss achieves 5 wt% (Td-5wt%) is as high as 450 °C. With regard to the PVDF/PDA samples, the Td-5wt% is obviously reduced, especially at high DA concentrations. For example, the PVDF/PDA-0.2 sample shows Td-5wt% of about 373 °C, while the Td-5wt% of the PVDF/PDA-1.5 sample is dramatically reduced to 325 °C. However, it is worth noting that although the presence of PDA nanoparticles reduces the thermal stability, they enhance the charforming ability of the membrane at high temperature to a certain extent since higher residual weights are obtained in the PVDF/PDA membranes compared with the PVDF membrane.[
Generally, the wettability of the membrane surface can be evaluated by testing the contact angles of H2O and CH2I2 on the membrane surface. As shown in
Fig 5 Photos showing the super-wettability of the PVDF and PVDF/PDA membranes obtained at different DA concentrations. Here, H2O and CH2I2 were used as the probe liquids.
The presence of PDA nanoparticle has little effect on the super-wettability of the samples. Here, PVDF is hydrophobic while PVP is amphipathic. PDA exhibits hydrophilic feature because of the large number of hydroxyl and amino groups, which are favorable for the improvement of the hydrophilicity.[
The effect of PDA nanoparticles on the mechanical properties of the membrane samples were also evaluated by measuring the stress-strain curves, and the results are shown in Fig. S2 (in ESI). Compared with the PVDF membrane sample, largely enhanced tensile strength, tensile modulus and elongation at break are obtained for the PVDF/PDA-0.5 membrane sample. This ensures the application of the membranes in wastewater treatment.
In the field of polymer composites, due to the good adhesive ability on any substrate and the presence of the amino and hydroxyl groups of the PDA molecules, PDA has been widely used to modify the fillers and then intensify the interfacial interaction between fillers and polymer matrix.[
Fig 6 (a) Variation of the MB adsorption capacity of the PVDF/PDA-0.5 sample with increasing initial MB concentration in the solution, and (b) the corresponding removal ratios of MB from the MB solutions. During the adsorption measurements, membrane (10 mg) was soaked in 40 mL MB solution at 25 °C for 24 h.
Furthermore, the adsorption capacities of the MB at other different initial concentrations (varied from 10 mg/L to 200 mg/L) and different initial solution volumes (10 and 40 mL) were also comparatively investigated. And in this condition, the adsorption time was maintained at 24 h at 25 °C. As shown in Fig. S3 (in ESI), similar phenomenon is observed. Namely, increasing the C0 of MB leads to higher qe. At the C0 of 200 mg/L, the qe achieves 486.2 mg/g. However, it is worth noting that higher C0 leads to lower removal ratio.
For the purpose of exploring the adsorption behaviors toward MB by the PVDF/PDA fibrous membrane, the adsorption kinetics and isotherms were investigated.
Fig 7 (a) The adsorption capacity toward MB of the PVDF/PDA-0.5 sample as a function of adsorption time, and the corresponding (b) pseudo first-order model and (c) pseudo second-order model, and in this measurement, the initial concentration of MB was 150 mg/L; (d) Variation of equilibrium adsorption capacity with increasing MB equilibrium concentration, and the corresponding (e) Langmuir fitting plot and (f) Freundlich fitting plot.
The adsorption isotherms were further studied by investigating the variation of the qe
Fig 8 Comparison of the maximum adsorption capacity toward MB between the PVDF/PDA-0.5 membrane sample and other membrane samples reported in literature.[
Achieving the removal of dyes from the running wastewater is very significant, because it can greatly improve the treatment efficiency of the wastewater. Here, to detect the effect of the PVDF/PDA fibrous membrane on the removal of MB from the running water, a simple filtering unit was designed as shown in
Fig 9 (a) Photos presenting the quick adsorption of MB using the PVDF/PDA fibrous membranes as the filter papers and (b) the solution color changes before and after being filtered by the different membranes. In the photo, the numbers of 0.2, 0.5, 1 and 1.5 represent that the MB solution was filtered by the PVDF/PDA-0.2, PVDF/PDA-0.5, PVDF/PDA-1, PVDF/PDA-1.5 fibrous membranes, respectively; (c) The variation of the water flux using MB solution as the probe liquid with increasing DA concentration during the oxidation-polymerization of PDA.
The selective adsorption behavior of the membranes was also tested. Different organic dyes including CR, MO and RhB were used to mix with MB as shown in
Fig 10 Selective removal of MB from different solutions containing two dyes by the representative PVDF/PDA-0.5 fibrous membrane. (a) Mixed MB/CR solution, (b) mixed MB/MO solution, and (c) mixed MB/RhB solution. Here, the concentration of each dye in the solution was 20 mg/L.
Fig 11 (a) Variation of the adsorption capacity toward Cr(VI) by the PVDF/PDA-0.5 membrane sample measured at different solution pH values with the initial Cr(VI) concentration of 200 mg/L; (b) The adsorption capacity of Cr(VI) by the PVDF/PDA-0.5 sample with different initial Cr(VI) concentrations in the solution. During the adsorption measurements, the adsorption time was 24 h at 25 °C.
The variation of the adsorption capacity toward Cr(VI) with increasing initial Cr(VI) concentration in the solution is illustrated in
The superlipophilicity feature and the porous structure of the fibers endow the membrane with high oil adsorption ability. Here, to confirm the oil adsorption capacities of the PVDF/PDA membrane samples, different oils and organic solvents were used and the adsorption capacities were measured. As shown in
Fig 12 (a) Comparison of the adsorption capacities for the adsorption of different oils and/or organic solvents onto PVDF/PDA-0.5 membrane, (b) comparison of maximum adsorption capacities for the adsorption of silicone oil onto different membranes.[
The oil/water separation measurements were carried out through continuously separating the E-O/W and E-W/O systems using the glass funnel. It is worth noting that the membrane was firstly wetted by the distilled water (or n-hexane) when separating the E-O/W emulsion (or E-W/O emulsion). As shown in
Fig 13 OM images showing the n-hexane and water droplets in the E-O/W system (a, b, c) and E-W/O system (d, e, f) before (a, d) and after (c, f) being separated by the PVDF/PDA-0.5 membrane sample, respectively. (b, e) Photos showing the E-O/W and E-O/W emulsions before and after being separated. For the E-O/W system, a small amount of MB was added into the system so that the water was colored.
Besides the application in wastewater treatment that involves high concentration of pollutants, the fibrous membrane can also be used in the purification of the drinking water. In this condition, the sterilization performance of the membranes becomes very important. PDA has already been demonstrated as an efficient sterilization material due to its abundant structure characteristics, and several sterilization mechanisms have been proposed,[
In this work, the sterilization performance of the membrane samples was also investigated. For comparison, the PVDF and PVDF/PDA-0.5 membrane samples were comparatively researched.
Fig 14 Plate count results of E. coli (a−c) andS. aureus (d−f) in the bacteria suspension. (a, d) Reference bacteria suspension, (b, e) after being treated by the PVDF fibrous membrane, and (c, f) after being treated by the PVDF/PDA-0.5 fibrous membrane.
As mentioned above, PDA exhibits the excellent light-to-heat conversion ability,[
First, the enhanced surface temperature of the membrane is favorable for reducing the viscosity of the oils on the membrane surface, which facilitates the flow of oil through the fibrous membrane. Here, the variation of the oil viscosity with increasing temperature was measured using silicon oil as the research object, and the results are shown in Fig. S6 (in ESI). It can be seen that at 80 °C that is very close to the surface temperature of the PVDF/PDA-0.5 membrane sample after being irradiation as mentioned below, the viscosity of the silicone oil is greatly decreased from 452 mPa·s at 25 °C to 236 mPa·s. Since the flow ability of oil is greatly dependent upon the viscosity, and lower viscosity leads to higher flow ability. Therefore, it can be deduced that relatively higher membrane temperature may bring higher oil flux, accelerating the oil/water separation process. Second, the enhanced membrane temperature is unfavorable for the survive of bacteria on the membrane surface. Once the membrane adsorbs the bacteria, it can be directly irradiated under the infrared light to kill the bacteria. Here, the light-to-heat conversion ability of the samples was also evaluated through using the infrared light. As shown in
Fig 15 (a) Surface temperature evolutions of the PVDF and PVDF/PDA-0.5 fibrous membranes under the infrared light irradiation of 150 W with increasing the irradiation time, and (b) infrared thermal images showing the light-to-thermal transition abilities of the membrane samples. The measurements were carried out in air condition.
In summary, the PDA nanoparticles-decorated electrospun PVDF porous fibers have been fabricated in this work. Through tailoring the DA concentration during the self-polymerization in the Tris buffer solution, the homogeneous deposition of PDA nanoparticles with high adhesion stability on the electrospun PVDF porous fibers is achieved. The presence of PDA nanoparticles does not change the microstructure of the fibers but increases the number of polar groups on the fibrous membrane. The membranes exhibit switchable superhydrophilicity and superlipophilicity. The fibrous membranes exhibit various excellent performances. Using the PVDF/PDA-0.5 membrane sample as the example, it exhibits extremely high adsorption ability toward MB, and the maximum adsorption capacity achieves 917.4 mg/g, which is much higher than that of most of the fibrous membranes reported in literature. Specifically, the membrane sample can reject most of MB when MB solution flows through the membrane. Furthermore, the membrane sample also exhibits high adsorption selectivity when treating the solution containing different organic dyes. During treating the wastewater containing heavy metal ions, the PVDF/PDA-0.5 membrane sample shows a adsorption capacity of 42.6 mg/g at pH of 2 towards Cr(VI). The oil/water separation measurements confirm that the PVDF/PDA-0.5 membrane sample has excellent oil adsorption ability and outstanding oil/water separation ability. The maximum adsorption value achieves 74.6 g/g during adsorbing silicone oil. The membrane also exhibits high sterilization performance and the bacterial eliminating rates achieve 99.9% toward E. coli and S. aureus. Finally, the membrane sample also exhibits high light-to-heat conversion ability and in a very short time under the irradiation condition, the surface temperature of the membrane sample achieves 79.1 °C, which provides more chances for the applications of the membrane not only in wastewater treatment but also in cleaning of the drinking water. This work concludes that the PDA nanoparticles-decorated PVDF porous fibers membranes are a new generation of fibrous membranes and exhibit great potential applications in wastewater treatment.
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