Correlation of Morphology Evolution with Superior Mechanical Properties in PA6/PS/PP/SEBS Blends Compatibilized by Multi-phase Compatibilizers

Huanmin Li; Xianwei Sui; Xu-Ming Xie

doi:10.1007/s10118-018-2102-2

Your Location：

Home >

Browse articles >

Correlation of Morphology Evolution with Superior Mechanical Properties in PA6/PS/PP/SEBS Blends Compatibilized by Multi-phase Compatibilizers

ARTICLE | Updated：2021-02-18

- Correlation of Morphology Evolution with Superior Mechanical Properties in PA6/PS/PP/SEBS Blends Compatibilized by Multi-phase Compatibilizers
- Correlation of Morphology Evolution with Superior Mechanical Properties in PA6/PS/PP/SEBS Blends Compatibilized by Multi-phase Compatibilizers
- Chinese Journal of Polymer Science 2018年36卷第7期页码：848-858
- Affiliations：
  
  Laboratory of Advanced Materials (Ministry of Education), Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
- Author bio：
  
  xxm-dce@mail.tsinghua.edu.cn
- Funds：
  
  This work was financially supported by the National Natural Science Foundation of China (No. 51633003) and State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology (No. OIC-201601006).
- DOI：10.1007/s10118-018-2102-2
  中图分类号：
- 收稿：2017-09-13，
  
  修回：2017-12-11，
  
  录用：2017-12-11，
  
  网络首发：2018-02-13，
  
  纸质出版：2018-07
- Accepted：
Scan QR Code
Huanmin Li, Xianwei Sui, Xu-Ming Xie. Correlation of Morphology Evolution with Superior Mechanical Properties in PA6/PS/PP/SEBS Blends Compatibilized by Multi-phase Compatibilizers[J]. Chinese Journal of Polymer Science, 2018,36(7):848-858.

Huanmin Li, Xianwei Sui, Xu-Ming Xie. Correlation of Morphology Evolution with Superior Mechanical Properties in PA6/PS/PP/SEBS Blends Compatibilized by Multi-phase Compatibilizers[J]. Chinese Journal of Polymer Science, 2018, 36(7): 848-858.
Huanmin Li, Xianwei Sui, Xu-Ming Xie. Correlation of Morphology Evolution with Superior Mechanical Properties in PA6/PS/PP/SEBS Blends Compatibilized by Multi-phase Compatibilizers[J]. Chinese Journal of Polymer Science, 2018,36(7):848-858. DOI： 10.1007/s10118-018-2102-2.

Huanmin Li, Xianwei Sui, Xu-Ming Xie. Correlation of Morphology Evolution with Superior Mechanical Properties in PA6/PS/PP/SEBS Blends Compatibilized by Multi-phase Compatibilizers[J]. Chinese Journal of Polymer Science, 2018, 36(7): 848-858. DOI： 10.1007/s10118-018-2102-2.

摘要

Abstract

In this study

the maleic anhydride (MAH) and styrene (St) dual monomers grafted polypropylene (PP) and poly[styrene-

-(ethylene-

-butylene)-

-styrene] (SEBS)

i.e

. PP-

-(MAH-

-St) and SEBS-

-(MAH-

-St) are prepared as multi-phase compatibilizers and used to compatibilize the PA6/PS/PP/SEBS (70/10/10/10) model quaternary blends. Both PS and SEBS are encapsulated by the hard shell of PP-

-(MAH-

-St) in the dispersed domains (about 2 μm) of the PA6/PS/PP-

-(MAH-

-St)/SEBS (70/10/10/10) quaternary blend. In contrast

inside the dispersed domains (about 1 μm) of the PA6/PS/PP/SEBS-

-(MAH-

-St) (70/10/10/10) quaternary blend

the soft SEBS-

-(MAH-

-St) encapsulates both the hard PS and PP phases and separates them. With increasing the content of the compatibilizers equally

the morphology of the PA6/PS/(PP+PP-

-(MAH-

-St))/(SEBS+SEBS-

-(MAH-

-St)) (70/10/10/10) quaternary blends evolves from the soft (SEBS+SEBS-

-(MAH-

-St)) encapsulating PS and partially encapsulating PP (about 1 μm)

then to PS exclusively encapsulated by the soft SEBS-

-(MAH-

-St) and then separated by PP-

-(MAH-

-St) inside the smaller domains (about 0.6 μm). This morphology evolution has been well predicted by spreading coefficients and explained by the reaction between the matrix PA6 and the compatibilizers. The quaternary blends compatibilized by more compatibilizers exhibit stronger hierarchical interfacial adhesions and smaller dispersed domain

which results in the further improved mechanical properties. Compared to the uncompatibilized blend

the blend with both 10 wt% PP-

-(MAH-

-St) and 10 wt% SEBS-

-(MAH-

-St) has the best mechanical properties with the stress at break

strain at break and impact failure energy improved significantly by 97%

71% and 261%

respectively. There is a strong correlation between the structure and property in the blends.

关键词

Keywords

references

Koning, C.; van Duin, M.; Pagnoulle, C.; Jerome, R . Strategies for compatibilization of polymer blends . Prog. Polym. Sci. , 1998 . 23 ( 4 ): 707 - 757 . DOI: 10.1016/S0079-6700(97)00054-3 http://doi.org/10.1016/S0079-6700(97)00054-3 .

Paul, D. R.; Bucknall, C. B. "Polymer blends", Wiley, New York, 2000.

Robeson, L. M. "Polymer blends: a comprehensive review", Carl Hanser Verlag, 2007.

Adedeji, A.; Lyu, S.; Macosko, C. W . Block copolymers in homopolymer blends: interface vs micelles . Macromolecules , 2001 . 34 ( 25 ): 8663 - 8668 . DOI: 10.1021/ma001944b http://doi.org/10.1021/ma001944b .

Marić, M.; Macosko, C. W . Block copolymer compatibilizers for polystyrene/poly(dimethylsiloxane) blends . J. Polym. Sci., Part B: Polym. Phys. , 2002 . 40 ( 4 ): 346 - 357 . DOI: 10.1002/(ISSN)1099-0488 http://doi.org/10.1002/(ISSN)1099-0488 .

Harrats, C.; Fayt, R.; Jérôme, R.; Blacher, S . Stabilization of a cocontinuous phase morphology by a tapered diblock or triblock copolymer in polystyrene-rich low-density polyethylene/polystyrene blends . J. Polym. Sci., Part B: Polym. Phys. , 2003 . 41 ( 2 ): 202 - 216 . DOI: 10.1002/polb.10370 http://doi.org/10.1002/polb.10370 .

Guo, R. H.; Li, J. L.; Yan, L. T.; Xie, X. M . Role of compatibilizer in multicomponent polymer mixtures under shear flow . Soft Matter , 2013 . 9 ( 1 ): 255 - 260 . DOI: 10.1039/C2SM26342D http://doi.org/10.1039/C2SM26342D .

Bhadane, P. A.; Tsou, A. H.; Cheng, J.; Ellul, M. D.; Favis, B. D . Enhancement in interfacial reactive compatibilization by chain mobility . Polymer , 2014 . 55 ( 16 ): 3905 - 3914 . DOI: 10.1016/j.polymer.2014.05.023 http://doi.org/10.1016/j.polymer.2014.05.023 .

Gao, C.; Zhang, S.; Li, X.; Zhu, S.; Jiang, Z . Synthesis of poly(ether ether ketone)-block-polyimide copolymer and its compatibilization for poly(ether ether ketone)/thermoplastic polyimide blends . Polymer , 2014 . 55 ( 1 ): 119 - 125 . DOI: 10.1016/j.polymer.2013.11.022 http://doi.org/10.1016/j.polymer.2013.11.022 .

Xu, Y.; Thurber, C. M.; Macosko, C. W.; Lodge, T. P.; Hillmyer, M. A . Poly(methyl methacrylate)-block-polyethylene-block-poly(methyl methacrylate) triblock copolymers as compatibilizers for polyethylene/poly(methyl methacrylate) blends . Ind. Eng. Chem. Res. , 2014 . 53 ( 12 ): 4718 - 4725 . DOI: 10.1021/ie4043196 http://doi.org/10.1021/ie4043196 .

Parpaite, T.; Otazaghine, B.; Caro, A. S.; Taguet, A.; Sonnier, R.; Lopez-Cuesta, J. M . Janus hybrid silica/polymer nanoparticles as effective compatibilizing agents for polystyrene/polyamide-6 melted blends . Polymer , 2016 . 90 34 - 44 . DOI: 10.1016/j.polymer.2016.02.044 http://doi.org/10.1016/j.polymer.2016.02.044 .

Koriyama, H.; Oyama, H. T.; Ougizawa, T.; Inoue, T.; Weber, M.; Koch, E . Studies on the reactive polysulfone-polyamide interface: interfacial thickness and adhesion . Polymer , 1999 . 40 ( 23 ): 6381 - 6393 . DOI: 10.1016/S0032-3861(98)00856-8 http://doi.org/10.1016/S0032-3861(98)00856-8 .

Zhang, J.; Lodge, T. P.; Macosko, C. W . Interfacial morphology development during PS/PMMA reactive coupling . Macromolecules , 2005 . 38 ( 15 ): 6586 - 6591 . DOI: 10.1021/ma050530l http://doi.org/10.1021/ma050530l .

Harada, M.; Iida, K.; Okamoto, K.; Hayashi, H.; Hirano, K . Reactive compatibilization of biodegradable poly(lactic acid)/poly( ε -caprolactone) blends with reactive processing agents . Polym. Eng. Sci. , 2008 . 48 ( 7 ): 1359 - 1368 . DOI: 10.1002/(ISSN)1548-2634 http://doi.org/10.1002/(ISSN)1548-2634 .

Liu, G. C.; He, Y. S.; Zeng, J. B.; Li, Q. T.; Wang, Y. Z . Fully biobased and supertough polylactide-based thermoplastic vulcanizates fabricated by peroxide-induced dynamic vulcanization and interfacial compatibilization . Biomacromolecules , 2014 . 15 ( 11 ): 4260 - 4271 . DOI: 10.1021/bm5012739 http://doi.org/10.1021/bm5012739 .

Li, X.; Kang, H.; Shen, J.; Zhang, L.; Nishi, T.; Ito, K.; Zhao, C.; Coates, P . Highly toughened polylactide with novel sliding graft copolymer by in situ reactive compatibilization, crosslinking and chain extension . Polymer , 2014 . 55 ( 16 ): 4313 - 4323 . DOI: 10.1016/j.polymer.2014.06.045 http://doi.org/10.1016/j.polymer.2014.06.045 .

Wang, H.; Dong, W.; Li, Y . Compatibilization of immiscible polymer blends using in situ formed janus nanomicelles by reactive blending . ACS Macro Lett. , 2015 . 4 ( 12 ): 1398 - 1403 . DOI: 10.1021/acsmacrolett.5b00763 http://doi.org/10.1021/acsmacrolett.5b00763 .

Thurber, C. M.; Xu, Y.; Myers, J. C.; Lodge, T. P.; Macosko, C. W . Accelerating reactive compatibilization of PE/PLA blends by an interfacially localized catalyst . ACS Macro Lett. , 2015 . 4 ( 1 ): 30 - 33 . DOI: 10.1021/mz500770y http://doi.org/10.1021/mz500770y .

Ojijo, V.; Ray, S. S . Super toughened biodegradable polylactide blends with non-linear copolymer interfacial architecture obtained via facile in-situ reactive compatibilization . Polymer , 2015 . 80 1 - 17 . DOI: 10.1016/j.polymer.2015.10.038 http://doi.org/10.1016/j.polymer.2015.10.038 .

Todd, A. D.; McEneany, R. J.; Topolkaraev, V. A.; Macosko, C. W.; Hillmyer, M. A . Reactive compatibilization of poly(ethylene terephthalate) and high-density polyethylene using amino-telechelic polyethylene . Macromolecules , 2016 . 49 ( 23 ): 8988 - 8994 . DOI: 10.1021/acs.macromol.6b02080 http://doi.org/10.1021/acs.macromol.6b02080 .

Li, J. P.; Cassagnau, P.; Da Cruz-Boisson, F.; Mélis, F.; Alcouffe, P.; Bounor-Legaré, V . Efficient hydrosilylation reaction in polymer blending: an original approach to structure PA12/PDMS blends at multiscales . Polymer , 2017 . 112 10 - 25 . DOI: 10.1016/j.polymer.2017.01.039 http://doi.org/10.1016/j.polymer.2017.01.039 .

Zolali, A. M.; Favis, B. D . Compatibilization and toughening of co-continuous ternary blends via partially wet droplets at the interface . Polymer , 2017 . 114 277 - 288 . DOI: 10.1016/j.polymer.2017.02.093 http://doi.org/10.1016/j.polymer.2017.02.093 .

Dang, L.; Nai, X. Y.; Liu, X.; Zhu, D. H.; Dong, Y. P.; Li, W . Effects of different compatibilizing agents on the interfacial adhesion properties of polypropylene/magnesium oxysulfate whisker composites . Chinese J. Polym. Sci. , 2017 . 35 ( 9 ): 1143 - 1155 . DOI: 10.1007/s10118-017-1953-2 http://doi.org/10.1007/s10118-017-1953-2 .

Chanda, M.; Roy, S. K. "Plastics fabrication and recycling", Taylor and Francis, 2009.

Xanthos, M . Recycling of the #5 Polymer . Science , 2012 . 337 ( 6095 ): 700 - 702 . DOI: 10.1126/science.1221806 http://doi.org/10.1126/science.1221806 .

Eagan, J. M.; Xu, J.; Di Girolamo, R.; Thurber, C. M.; Macosko, C. W.; LaPointe, A. M.; Bates, F. S.; Coates, G. W . Combining polyethylene and polypropylene: Enhanced performance with PE/ i PP multiblock polymers . Science , 2017 . 355 ( 6327 ): 814 - 816 . DOI: 10.1126/science.aah5744 http://doi.org/10.1126/science.aah5744 .

Debolt, M. A.; Robertson, R. E . Impact strength and elongation-to-break of compatibilized ternary blends of polypropylene, nylon 66, and polystyrene . Polym. Eng. Sci. , 2004 . 44 ( 9 ): 1800 - 1809 . DOI: 10.1002/(ISSN)1548-2634 http://doi.org/10.1002/(ISSN)1548-2634 .

DeBolt, M. A.; Robertson, R. E . Morphology of compatibilized ternary blends of polypropylene, nylon 66, and polystyrene . Polym. Eng. Sci. , 2006 . 46 ( 4 ): 385 - 398 . DOI: 10.1002/(ISSN)1548-2634 http://doi.org/10.1002/(ISSN)1548-2634 .

Omonov, T. S.; Harrats, C.; Groeninckx, G . Co-continuous and encapsulated three phase morphologies in uncompatibilized and reactively compatibilized polyamide 6/polypropylene/polystyrene ternary blends using two reactive precursors . Polymer , 2005 . 46 ( 26 ): 12322 - 12336 . DOI: 10.1016/j.polymer.2005.10.022 http://doi.org/10.1016/j.polymer.2005.10.022 .

Guo, H. F.; Gvozdic, N. V.; Meier, D. J . Prediction and manipulation of the phase morphologies of multiphase polymer blends: II . quaternary systems. Polymer , 1997 . 38 ( 19 ): 4915 - 4923 . .

Virgilio, N.; Desjardins, P.; L’Espérance, G.; Favis, B. D . In situ measure of interfacial tensions in ternary and quaternary immiscible polymer blends demonstrating partial wetting . Macromolecules , 2009 . 42 ( 19 ): 7518 - 7529 . DOI: 10.1021/ma9005507 http://doi.org/10.1021/ma9005507 .

Virgilio, N.; Favis, B. D . Self-assembly of Janus composite droplets at the interface in quaternary immiscible polymer blends . Macromolecules , 2011 . 44 ( 15 ): 5850 - 5856 . DOI: 10.1021/ma200647t http://doi.org/10.1021/ma200647t .

Virgilio, N.; Sarazin, P.; Favis, B. D . Towards ultraporous poly(L-lactide) scaffolds from quaternary immiscible polymer blends . Biomaterials , 2010 . 31 ( 22 ): 5719 - 5728 . DOI: 10.1016/j.biomaterials.2010.03.071 http://doi.org/10.1016/j.biomaterials.2010.03.071 .

Ravati, S.; Favis, B. D . Low percolation threshold conductive device derived from a five-component polymer blend . Polymer , 2010 . 51 ( 16 ): 3669 - 3684 . DOI: 10.1016/j.polymer.2010.06.015 http://doi.org/10.1016/j.polymer.2010.06.015 .

Wang, J.; Reyna-Valencia, A.; Chaigneau, R.; Favis, B. D . Controlling the hierarchical structuring of conductive PEBA in ternary and quaternary blends . Ind. Eng. Chem. Res. , 2016 . 55 ( 50 ): 12848 - 12859 . DOI: 10.1021/acs.iecr.6b03700 http://doi.org/10.1021/acs.iecr.6b03700 .

Wang, D.; Xie, X. M . Novel strategy for ternary polymer blend compatibilization . Polymer , 2006 . 47 ( 23 ): 7859 - 7863 . DOI: 10.1016/j.polymer.2006.09.026 http://doi.org/10.1016/j.polymer.2006.09.026 .

Wang, D.; Li, Y.; Xie, X. M.; Guo, B. H . Compatibilization and morphology development of immiscible ternary polymer blends . Polymer , 2011 . 52 ( 1 ): 191 - 200 . DOI: 10.1016/j.polymer.2010.11.019 http://doi.org/10.1016/j.polymer.2010.11.019 .

Li, Y.; Wang, D.; Zhang, J. M.; Xie, X. M . Compatibilization and toughening of immiscible ternary blends of polyamide 6, polypropylene (or a propylene-ethylene copolymer), and polystyrene . J. Appl. Polym. Sci. , 2011 . 119 ( 3 ): 1652 - 1658 . DOI: 10.1002/app.v119:3 http://doi.org/10.1002/app.v119:3 .

Li, H.; Xie, X. M . Morphology development and superior mechanical properties of PP/PA6/SEBS ternary blends compatibilized by using a highly efficient multi-phase compatibilizer . Polymer , 2017 . 108 1 - 10 . DOI: 10.1016/j.polymer.2016.11.044 http://doi.org/10.1016/j.polymer.2016.11.044 .

Li, H.; Sui, X.; Xie, X. M . High-strength and super-tough PA6/PS/PP/SEBS quaternary blends compatibilized by using a highly effective multi-phase compatibilizer: toward efficient recycling of waste plastics . Polymer , 2017 . 123 240 - 246 . DOI: 10.1016/j.polymer.2017.07.024 http://doi.org/10.1016/j.polymer.2017.07.024 .

Li, Y.; Xie, X. M . Studies on mechanism of free radical melt-grafting of multi-monomer system for maleic anhydride/styrene onto polypropylene . Chem. J. Chinese U. , 2000 . 21 ( 4 ): 637 - 642 . .

Xie, X. M.; Chen, N. H.; Guo, B. H.; Li, S . Study of multi-monomer melt-grafting onto polypropylene in an extruder . Polym. Int. , 2000 . 49 ( 12 ): 1677 - 1683 . DOI: 10.1002/(ISSN)1097-0126 http://doi.org/10.1002/(ISSN)1097-0126 .

Li, Y.; Xie, X. M.; Guo, B. H . Study on styrene-assisted melt free-radical grafting of maleic anhydride onto polypropylene . Polymer , 2001 . 42 ( 8 ): 3419 - 3425 . DOI: 10.1016/S0032-3861(00)00767-9 http://doi.org/10.1016/S0032-3861(00)00767-9 .

Xie, X.; Li, Y.; Zhang, J.; Yang, X . Study of melt free radical grafting of maleic anhydride and styrene onto polypropylene and its properties . Acta Polymerica Sinica (in Chinese) , 2002 . ( 1 ): 7 - 12 . .

Hobbs, S. Y.; Dekkers, M. E. J.; Watkins, V. H . Effect of interfacial forces on polymer blend morphologies . Polymer , 1988 . 29 ( 9 ): 1598 - 1602 . DOI: 10.1016/0032-3861(88)90269-8 http://doi.org/10.1016/0032-3861(88)90269-8 .

Wu, S. "Polymer interface and adhesion", Marcel Dekker, New York, 1982.

浏览量

Downloads

CSCD

文章被引用时，请邮件提醒。

Submit

工具集

关联资源

Compatibilizer-aided Fabrication of a 'High-entropy Polymer Blend'

One-step Preparation of Brush-type Polystyrene (PS)-SiO2-Poly(2-hydroxyethyl methacrylate) Janus Nanoparticle to Compatibilize PS/Poly(methyl methacrylate) Blends

Superior Toughened Biodegradable Poly(L-lactic acid)-based Blends with Enhanced Melt Strength and Excellent Low-temperature Toughness via In situ Reaction Compatibilization

Polyurethane-polysiloxane Copolymer Compatibilized SiR/TPU TPV with Comfortable Human Touch Toward Wearable Devices

pH-Responsive L-Cysteine-conjugated Polydopamine Nanocarriers for Controlled Release of Emamectin Benzoate against Pieris brassicae