FOLLOWUS
School of Materials Science and Chemical Engineering, Ningbo University, Ningbo 315211, China
wangzongbao@nbu.edu.cn
收稿日期:2024-11-11,
修回日期:2025-01-12,
录用日期:2025-01-22,
网络出版日期:2025-04-07,
纸质出版日期:2025-04-30
Scan QR Code
Xing, C. W.; Cui, Q. Y.; Gao, J. W.; Zhong, Y. S.; Tang, J. J.; Gao, Z. H.; Li, Y. G.; Wang, Z. B. Constructing high-content, highly ordered shish-kebab crystals during hot-stretching via varying contents of reserved shish in ultra-long chain ultra-high molecular weight polyethylene gel systems. Chinese J. Polym. Sci. 2025, 43, 778–792
Chao-Wei Xing, Qiu-Yue Cui, Jia-Wei Gao, et al. Constructing High-content, Highly Ordered Shish-Kebab Crystals during Hot-stretching
Xing, C. W.; Cui, Q. Y.; Gao, J. W.; Zhong, Y. S.; Tang, J. J.; Gao, Z. H.; Li, Y. G.; Wang, Z. B. Constructing high-content, highly ordered shish-kebab crystals during hot-stretching via varying contents of reserved shish in ultra-long chain ultra-high molecular weight polyethylene gel systems. Chinese J. Polym. Sci. 2025, 43, 778–792 DOI: 10.1007/s10118-025-3308-8.
Chao-Wei Xing, Qiu-Yue Cui, Jia-Wei Gao, et al. Constructing High-content, Highly Ordered Shish-Kebab Crystals during Hot-stretching
Reserving high-content of long-chain shish crystals in UHMWPE gel films can induce the formation and orientation of more shish-kebab crystals. By introducing ultra-long chains into the UHMWPE gel system
adjusting the plasticization temperature
and optimizing the hot-stretching process
a high-content and highly ordered shish-kebab crystal structure is ultimately constructed.
Ultra-high molecular weight polyethylene (UHMWPE) is widely utilized in low-dimensional materials due to its ultra-long chain imparted excellent strength and modulus. By employing gel-molding technology with a gradient temperature control
this study successfully produced gel films with varying shish crystal contents of the UHMWPE with a molecular weight of 8.0 million. The structural evolution during film hot-stretching was investigated by
in-situ
wide-angle X-ray diffraction (WAXD)
small-angle X-ray scattering (SAXS)
ultra-small-angle X-ray scattering (USAXS)
and
ex-situ
methods of scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). The ultra-long molecular chains delay stress transfer during stretching but provide more nucleation sites for shish-kebab crystallization to form well-ordered shish-kebab crystals under high strain. The reserved high-content shish facilitates structural evolution
inducing the formation of highly-ordered shish-kebab crystals that eventually transfer into shish crystals in the later stage of stretching. The samples with low shish content
although the structural evolution is facilitated during stretching
predominantly result in newly formed shish-kebab crystals through melt recrystallization. However
some unoriented lamellae persists in unreserved samples stretching progress
leading to less ordered shish-kebab structures. By comparing with previous work of UHMWPE with low molecular weights
we demonstrate that the ultra-long molecular chains also play a key role on enabling the construction of highly-ordered shish-kebab crystals with high shish content during hot-stretching of UHMWPE gel films
providing new insights into processing control and optimization for engineering applications.
Kato, S.; Tanaka, H.; Yamanobe, T.; Uehara, H. In-situ analysis of melt-drawing behavior of ultrahigh molecular weight polyethylene films with different molecular weights: roles of entanglements on oriented crystallization. J. Phys. Chem. B 2015 , 119 , 5062−5070..
An, M. F.; Lv, Y.; Xu, H. J.; Gu, Q.; Wang, Z. B. Structure and properties of gel-spun ultra-high molecular weight polyethylene fibers with high gel solution concentration. Chinese J. Polym. Sci. 2017 , 35 , 524−533..
Movva, S.; Burrell, R. K.; Pooyan, P.; Garmestani, H.; Jacob, K. I. Crystallographic texture evolution in ultra high molecular weight polyethylene during uniaxial tension. Polymer 2022, 245 ..
Sun, W.; Yang, K.; Wang, Z.; Niu, M.; Luo, T.; Su, Z.; Li, R.; Fu, Q. Ultrahigh molecular weight polyethylene lamellar-thin framework on square meter scale. Adv. Mater. 2022 , 34 , e2107941..
Yeh, J. T.; Lin, S. C.; Chen, K. N.; Huang, K. S. Investigation of the ultradrawing properties of gel spun fibers of ultra-high molecular weight polyethylene/carbon nanotube blends. J. Appl. Polym. Sci. 2008 , 110 , 2538−2548..
Hoogsteen, W.; Pennings, A. J.; ten Brinke, G. SAXS experiments on gel-spun polyethylene fibers. Colloid Polym. Sci. 1990 , 268 , 245−255..
Ohta, Y.; Murase, H.; Hashimoto, T. Structural development of ultra-high strength polyethylene fibers: transformation from kebabs to shishs through hot-drawing process of gel-spun fibers. J. Polym. Sci. Part B Polym. Phys. 2010 , 48 , 1861−1872..
Staudinger, H. Über Polymerisation. Berichte der deutschen chemischen Gesellschaft (A and B Series) 1920 , 53 , 1073−1085..
Smook, J.; Pennings, A. J. The effect of temperature and deformation rate on the hot-drawing behavior of porous high-molecular-weight polyethylene fibers. J. Appl. Polym. Sci. 1982 , 27 , 2209−2228..
Tao, G.; Chen, Y. M.; Mu, J. S.; Zhang, L. T.; Ye, C. L.; Li, W. Exploring the entangled state and molecular weight of UHMWPE on the microstructure and mechanical properties of HDPE/UHMWPE blends. J. Appl. Polym. Sci . 2021 , 138 , 50741..
Dai, H.; Yin, G. Z.; Zhao, F. J.; Bian, Z. X.; Xu, Y. J.; Zhang, W. B.; Miao, X. R.; Li, H. Facile synthesis and hierarchical assembly of polystyrene-block-poly(perfluorooctylethyl acrylates). Polymer 2017 , 113 , 46−52..
Keum, J. K.; Zuo, F.; Hsiao, B. S. Formation and stability of shear-induced shish-kebab structure in highly entangled melts of UHMWPE/HDPE blends. Macromolecules 2008 , 41 , 4766−4776..
Phillips, A. W.; Bhatia, A.; Zhu, P. W.; Edward, G. Shish formation and relaxation in sheared isotactic polypropylene containing nucleating particles. Macromolecules 2011 , 44 , 3517−3528..
Zhou, D.; Yang, S. G.; Lei, J.; Hsiao, B. S.; Li, Z. M. Role of stably entangled chain network density in shish-kebab formation in polyethylene under an intense flow field. Macromolecules 2015 , 48 , 6652−6661..
Shen, L.; Severn, J.; Bastiaansen, C. W. M. Drawing behavior and mechanical properties of ultra-high molecular weight polyethylene blends with a linear polyethylene wax. Polymer 2018 , 153 , 354−361..
Wunderlich, B.; Czornyj, G. A study of equilibrium melting of polyethylene. Macromolecules 1977 , 10 , 906−913..
Zhang, Y.; Yu, J.; Zhou, C.; Chen, L.; Hu, Z. Preparation, morphology, and adhesive and mechanical properties of ultrahigh-molecular-weight polyethylene/SiO 2 nanocomposite fibers. Polym. Compos. 2009 , 31 , 684−690..
Ruan, S.; Gao, P.; Yu, T. X. Ultra-strong gel-spun UHMWPE fibers reinforced using multiwalled carbon nanotubes. Polymer 2006 , 47 , 1604−1611..
Yeh, J. T.; Lai, Y. C.; Liu, H.; Shu, Y. C.; Huang, C. Y.; Huang, K. S.; Chen, K. N. Ultradrawing properties of ultrahigh-molecular-weight polyethylene/carbon nanotube fibers prepared at various formation temperatures. Polym. Int. 2010 , 60 , 59−68..
An, M.; Xu, H.; Lv, Y.; Tian, F.; Gu, Q.; Wang, Z. The effect of chitin nanocrystal on the structural transition of shish-kebab to fibrillar crystals of ultra-high molecular weight polyethylene/chitin nanocrystal fibers during hot-stretching process. Eur. Polym. J. 2017 , 96 , 463−473..
Georgiadis, T.; St John Manley, R. Morphology of nascent polyethylene prepared with the catalyst VOCl 3 (C 2 H 5 ) 2 AlCl. Polymer 1972 , 13 , 567−574..
Ingram, P.; Schindler, A. Morphology of as-polymerized polythylene II. Electron microscopy. Die Makromol. Chem. 1968 , 111 , 267−270..
Zhong, Y.; Gao, J.; Guo, J.; Xing, C.; Li, Y.; Hu, B.; Li, S.; Wang, Z. The effect of reserved shish content on the structural evolution of high-entanglement ultrahigh molecular weight polyethylene films during the hot stretching process. Polymer 2024 , 311 , 127534..
Deng, B.; Chen, L.; Li, X.; Wang, Z. Influence of prereserved shish crystals on the structural evolution of ultrahigh-molecular weight polyethylene films during the hot stretching process. Macromolecules 2022 , 55 , 4600−4613..
Deng, B.; Chen, L.; Zhong, Y.; Li, X.; Wang, Z. The effect of temperature on the structural evolution of ultra-high molecular weight polyethylene films with pre-reserved shish crystals during the stretching process. Polymer 2023 , 267 , 125690..
Zhong, Y. S.; Chen, L.; Gao, J. W.; Guo, J.; Xing, C. W.; Li, Y. G.; Wang, Z. B. Structural evolution of high-entanglement ultrahigh molecular weight polyethylene films with reserved shish crystals during the hot stretching process. Macromolecules 2024 , 57 , 2176−2190..
Chen, L.; Xing, C.; Gao, J.; Li, Y.; Wang, Z. Structural evolution of ultra-high molecular weight polyethylene gel film stretching at different temperatures with reservation of shish crystals. Polymer 2023 , 284 , 126283..
Gao, J. W.; Chen, L.; Z hong, Y. S.; Xing, C. W.; Li, Y. G.; Wang, Z. B. Structural evolution of ultra-high molecular weight polyethylene low-entangled films with reserved shish crystals during hot stretching. Chinese J. Polym. Sci. 2024 , 42 , 1227−1242.
Mandelkern, L.; Stack, G. M. Equilibrium melting temperature of long-chain molecules. Macromolecules 2002 , 17 , 871−878..
Wu, H.; Liao, T.; Zhu, B.; Su, W.; Lu, Y.; Men, Y. Reversed thermal stability between stress-induced melting and recrystallized crystallites and original inclined ones in moderately stretched ultra high molecular weight polyethylene and high density polyethylene. Polymer 2023 , 270 ..
Zhang, Y.; Di, Y.; Ye, C.; Zhang, L.; Tang, X.; Shu, B.; Yan, X.; Li, W.; Wang, J.; Yang, Y. Morphology evolution and mechanical property enhancement of linear low-density polyethylene by adding disentangled ultrahigh molecular weight polyethylene. Polym. Adv. Technol. 2021 , 33 , 1047−1056..
Zhang, L.; Lu, C.; Dong, P.; Wang, K.; Zhang, Q. Realizing mechanically reinforced all-polyethylene material by dispersing UHMWPE via high-speed shear extrusion. Polymer 2019 , 180 , 121711.
Bunn, C. W. Molecular structure and the crystallinity of long-chain polymers. J. Appl. Phys. 1954 , 25 , 820−825..
Xiao, M.; Yu, J.; Zhu, J.; Chen, L.; Zhu, J.; Hu, Z. Effect of UHMWPE concentration on the extracting, drawing, and crystallizing properties of gel fibers. J. Mater. Sci. 2011 , 46 , 5690−5697..
Hoogsteen, W.; ten Brinke, G.; Pennings, A. J. The influence of the extraction process and spinning conditions on morphology and ultimate properties of gel-spun polyethylene fibres. Polymer 1987 , 28 , 923−928..
Douglas, L. Injection molding and extrusion of ultra-high molecular weight polyethylene. 1982 , EP0042768A1.
Tam, T. Y.; Young, J. A.; Aminuddin, N.; Hermes, J. E. Ultra-high strength UHMWPE fibers and products. 2016 , US9365953B2.
Yang, Q.; Zhang, R.; Liu, M. F.; Xue, P.; Liu, L. C. Effect of nano-SiO 2 on different stages of UHMWPE/HDPE fiber preparation via melt spinning. Polymers , 2022 , 15, 186..
An, M.; Xu, H.; Lv, Y.; Gu, Q.; Wang, Z. Structural difference of gel-spun ultra-high molecular weight polyethylene fibers affected by cold drawing process. Fibers Polym. 2017 , 18 , 549−554..
Chen, L.; Deng, B.; Li, X.; Wang, Z. Structural evolution of UHMWPE gel fibers as high degree plasticized system during stretching: an in-situ wide and small angle X-ray scattering study. Polymer 2022 , 255 , 125149..
Stribeck, N. in X-Ray Scattering of Soft Matter . 2007 , 76−84..
de Jeu, W. H. in Basic X-ray Scattering for Soft Matter . Oxford University Press, 2016 , 103−128..
Nurul Huda, M.; Dragaun, H.; Bauer, S.; Muschik, H.; Skalicky, P. A study of the crystallinity index of polypropylene fibres. Colloid Polym. Sci. 1985 , 263 , 730−737..
Li, X.; Lin, Y.; Ji, Y.; Meng, L.; Zhang, Q.; Zhang, R.; Zhang, W.; Li, L. Strain and temperature dependence of deformation mechanism of lamellar stacks in HDPE and its guidance on microporous membrane preparation. Polymer 2016 , 105 , 264−275..
Ruland, W. Small-angle scattering studies on carbonized cellulose fibers. J. Polym. Sci. Part C Polym. Symp. 1969 , 28 , 143−151..
Wilchinsky, Z. W. Orientation in cold-rolled polypropylene. J. Appl. Polym. Sci. 1963 , 7 , 923−933..
Wilchinsky, Z. W. Orientation in crystalline polymers related to deformation. Polymer 1964 , 5 , 271−281..
Ran, S.; Zong, X.; Fang, D.; Hsiao, B. S.; Chu, B.; Ross, R. Novel image analysis of two-dimensional X-ray fiber diffraction patterns: example of a polypropylene fiber drawing study. J. Appl. Crystallogr. 2000 , 33 , 1031−1036..
Ran, S.; Zong, X.; Fang, D.; Hsiao, B. S.; Chu, B.; Cunniff, P. M.; Phillips, R. A. Studies of the mesophase development in polymeric fibers during deformation by synchrotron SAXS/WAXD. J. Mater. Sci. 2001 , 36 , 3071−3077..
Chen, X.; Yoon, K.; Burger, C.; Sics, I.; Fang, D.; Hsiao, B. S.; Chu, B. In-situ X-ray scattering studies of a unique toughening mechanism in surface-modified carbon nanofiber/UHMWPE nanocomposite films. Macromolecules 2005 , 38 , 3883−3893..
Chen, X.; Burger, C.; Fang, D.; Sics, I.; Wang, X.; He, W.; Somani, R. H.; Yoon, K.; Hsiao, B. S.; Chu, B. In-situ X-ray deformation study of fluorinated multiwalled carbon nanotube and fluorinated ethylene-propylene nanocomposite fibers. Macromolecules 2006 , 39 , 5427−5437..
Zuo, F.; Burger, C.; Chen, X.; Mao, Y.; Hsiao, B. S.; Chen, H.; Marchand, G. R.; Lai, S. Y.; Chiu, D. An In-Situ X-ray structural study of olefin block and random copolymers under uniaxial deformation. Macromolecules 2010 , 43 , 1922−1929..
Mo, Z.; Zhang, H.; Zhang, J. Crystalline Polymer Structure and X-ray Diffraction. Science Publishing House, 2010, 234−236.
Hiemenz P C, L. T. P. Polymer Chemistry , Second Edition. J. Chem. Educ. 2007 , 162 , 161−162..
Bueche, F. Viscosity, self-diffusion, and allied effects in solid polymers. J. Chem. Phys. 1952 , 20 , 1959−1964..
Xing, C.; Chen, L.; Gao, J.; Zhong, Y.; Li, Y.; Wang, Z. Structural evolution of low-entangled UHMWPE gel films with reserved shish crystals and different entanglement degrees during stretching. Polymer 2024 , 312 , 127592..
Cao, T.; Chen, X. W.; Lin, Y. F.; Meng, L. P.; Wan, C. X.; Lv, F.; Li, L. B. Structural evolution of UHMWPE fibers during prestretching far and near melting temperature: an In-Situ synchrotron radiation small- and wide-angle X-ray scattering study. Macromol. Mater. Eng ., 2018 , 303 , 1700493..
Cao, T.; Ren, L.; Meng, L.; Chen, X.; Wang, P. Structural evolution of UHMWPE fibers during poststretching with distinct initial structures. J. Wuhan Univ. Technol. Mater. Sci. Ed. 2023 , 38 , 280−285..
Peterlin, A. Plastic deformation of polymers with fibrous structure. Colloid Polym. Sci 1975 , 253 , 809−823..
Kavesh, S.; Prevorsek, D. C. Ultra high strength, high modulus polyethylene spectra fibers and composites. Int. J. Polym. Mater. 1995 , 30 , 15−56..
Liu, J.; Ye, L.; Zhao, X. Preparation of long-chain branched poly(ethylene terephthalate): molecular entanglement structure and toughening mechanism. Polym. Eng. Sci. 2019 , 59 , 1190−1198..
Gao, J. W.; Chen, L.; Zhong, Y. S.; Xing, C. W.; Li, Y. G.; Wang, Z. B. Structural evolution of low-entangled UHMWPE films with reserved shish crystals and different molecular weights during hot stretching. Polymer , 2024 , 312 , 127657..
0
浏览量
1
Downloads
0
CSCD
关联资源
相关文章
相关作者
相关机构